Reverse engineering that turns a worn part into a certified original.
When drawings are lost and originals are obsolete, we scan, measure, and rebuild the component from the ground up — recovering exact geometry and re-issuing it as a fully documented, production-ready part.
From Worn Part to Working Drawing
Every reverse engineering project follows the same four-stage sequence, in order, before a single part is cut.
3D Scanning & CMM Capture
High-precision coordinate measuring and industrial 3D scanning capture the exact geometry of the worn, damaged, or undocumented sample.
CAD Reconstruction
Scan data is rebuilt into parametric 3D models and 2D production drawings, with correct ISO/DIN tolerance classes applied for fitment.
Simulation & Optimization
Stress, thermal, and fatigue analysis identifies why the original part failed, and where geometry or material can be improved.
Certified Manufacture
The reconstructed design is machined, tested, and inspected under full process control, closing the loop from worn part to certified original.
Why BHT Engineering
DIN / ISO Compliance
All designs, tolerances, and material specifications are executed strictly within the framework of European industrial standards.
Component Optimization
We don't just replicate parts — we analyze failure modes such as wear, fatigue, and corrosion, then propose design or material upgrades to extend service life.
Full Documentation Dossier
Every component ships with a complete technical package: CAD files, material test reports, heat treatment protocols, and dimensional inspection sheets.
Reverse Engineering Expertise
CMM and 3D scanning capture exact geometry from worn or damaged parts, translated into production-ready drawings and parametric CAD models.
Certified Workforce
Welding, inspection, and testing performed exclusively by certified personnel operating under documented procedure specifications.
Have a component that needs re-engineering?
Send us the specification, sample, or failed part — our team will scope the project.
Get Started